This manual covers the Rover MG ZR and Rover 25 models from the first generation, produced between 1999 and 2005. These vehicles, built on the XJ platform, were designed as compact sports hatchbacks and superminis, with the MG ZR 160 variant offering a particularly driver-focused experience and enhanced performance. Known for their sporty handling, these models were positioned to compete with other popular hatchbacks of the era. The vehicles were manufactured in the United Kingdom.
This comprehensive workshop service repair manual provides detailed information for the maintenance, diagnosis, and repair of your Rover MG ZR or Rover 25. It covers all major systems, including the engine (K Series and L Series Turbo), manual and automatic transmissions, clutch, driveshaft, steering, suspension, and brake systems. Additionally, the manual details procedures for body and interior components, electrical systems, instruments, heating, ventilation, and air conditioning. It is designed to assist owners, mechanics, and technicians in keeping the vehicle in optimal condition.
FORMAT: PDF
ENGINE COVERED:
1.8L K SERIES 16 VALVE I4 DOHC
2.0L L SERIES I4 SOHC TURBOCHARGED INTER-COOLED
TRANSMISSION COVERED:
MANUAL TRANSMISSION R65 & PG1
AUTOMATIC TRANSMISSION EM-CVT
CONTENTS:
GENERAL DATA
TORQUE WRENCH SETTING
CAPACITIES, FLUIDS & LUBRICANTS
ENGINE
EMISSION CONTROL
ENGINE MANAGEMENT SYSTEM
FUEL DELIVERY SYSTEM
COOLING SYSTEM
MANIFOLD SYSTEM
EXHAUST SYSTEM
CLUTCH
MANUAL TRANSMISSIOM
AUTOMATIC TRANSMISSION
DRIVESHAFT
STEERING
FRONT SUSPENSION
REAR SUSPENSION
BRAKE SYSTEM
RESTRAINT SYSTEM
DOORS
EXTERIOR FITTING
INTERIOR TRIM
SCREENS
SEAT & SEAT BELTS
SUNROOFS
BODY & ACCESSORIES
HEATING & VENTILATION
AIR CONDITIONING
WIPER & WASHER
ELECTRICAL SYSTEM
INSTRUMENTS
OWNERS MANUAL
FORMAT: PDF
ENGINE COVERED:
1.8L K SERIES 16 VALVE I4 DOHC
2.0L L SERIES I4 SOHC TURBOCHARGED INTER-COOLED
TRANSMISSION COVERED:
MANUAL TRANSMISSION R65 & PG1
AUTOMATIC TRANSMISSION EM-CVT
CONTENTS:
GENERAL DATA
TORQUE WRENCH SETTING
CAPACITIES, FLUIDS & LUBRICANTS
ENGINE
EMISSION CONTROL
ENGINE MANAGEMENT SYSTEM
FUEL DELIVERY SYSTEM
COOLING SYSTEM
MANIFOLD SYSTEM
EXHAUST SYSTEM
CLUTCH
MANUAL TRANSMISSIOM
AUTOMATIC TRANSMISSION
DRIVESHAFT
STEERING
FRONT SUSPENSION
REAR SUSPENSION
BRAKE SYSTEM
RESTRAINT SYSTEM
DOORS
EXTERIOR FITTING
INTERIOR TRIM
SCREENS
SEAT & SEAT BELTS
SUNROOFS
BODY & ACCESSORIES
HEATING & VENTILATION
AIR CONDITIONING
WIPER & WASHER
ELECTRICAL SYSTEM
INSTRUMENTS
OWNERS MANUAL