Product Description
This manual covers the 2009 ATV lineup, renowned for its robust engineering and performance in off-road environments. The brand has a long-standing heritage in powersports, and the 2009 ATV models, including variants such as the 400 TRV, 500 Automatic, 500 Manual, 550 H1, 550 H1 TRV, 700 H1, 700 H1 Cruiser, THUNDERCAT 1000 H2, and 1000 H2 Cruiser, exemplify this commitment. These ATVs are designed to cater to a wide range of needs, from utility tasks to recreational riding, offering diverse engine capacities from 400cc to 1000cc, and featuring both manual and automatic transmissions. The H1 and H2 engine codes signify reliable powerplants known for their durability.
This workshop service and repair manual provides comprehensive guidance for the maintenance, repair, and diagnostics of your 2009 ATV. Across its 349 pages, it details all essential systems, including the engine and transmission, fuel, lubrication, cooling, electrical, drive, suspension, steering, and frame. Specific procedures for maintenance schedules, troubleshooting common and complex issues, engine and transmission overhauls, and component adjustments are thoroughly explained. This manual is an indispensable resource for owners, dealerships, and independent repair shops aiming to ensure the optimal performance, reliability, and longevity of their ATV.
2009 Arctic Cat 400 500 550 700 1000 Thundercat ATV Service Repair Workshop Manual
This is the Complete Official Workshop Service and Repair Manual for the 2009 Arctic Cat ATV models.
Models Covers:
2009 Arctic Cat 400 TRV ATV
2009 Arctic Cat 500 Automatic ATV
2009 Arctic Cat 500 Manual ATV
2009 Arctic Cat 550 H1 ATV
2009 Arctic Cat 550 H1 TRV ATV
2009 Arctic Cat 700 H1 ATV
2009 Arctic Cat 700 H1 Cruiser ATV
2009 Arctic Cat THUNDERCAT 1000 H2 ATV
2009 Arctic Cat 1000 H2 Cruiser ATV
This Service Repair Manual covers all these sections:
1. General Information/Specifications
2. Periodic Maintenance
3. Engine/Transmission
4. Fuel/Lubrication/Cooling
5. Electrical System
6. Drive System
7. Suspension
8. Steering/Frame
9. Controls/Indicators
General Specifications .. 1-2
Torque Specifications . 1-3
Torque Conversions (ft-lb/N-m) . 1-6
Tightening Torque (General Bolts) .. 1-6
Break-In Procedure . 1-6
Gasoline Oil Lubricant . 1-6
Genuine Parts 1-7
Preparation For Storage 1-7
Preparation After Storage. 1-8
Periodic Maintenance Chart 2-2
Periodic Maintenance. 2-3
Lubrication Points. 2-3
Air Filter. 2-3
Valve/Tappet Clearance
(Feeler Gauge Procedure) .. 2-4
Valve/Tappet Clearance
(Valve Adjuster Procedure)
(400/500/H1 Models) . 2-5
Valve/Tappet Clearance
(Valve Adjuster Procedure) (H2 Models).. 2-6
Testing Engine Compression . 2-6
Spark Plug(s) . 2-7
Muffler/Spark Arrester 2-7
Engine/Transmission Oil Filter Strainer .. 2-8
Front Differential/Rear Drive Lubricant 2-10
Adjusting Clutch (500 Manual Transmission) .. 2-11
Steering Components . 2-11
Driveshaft/Coupling.. 2-11
Suspension/Shock Absorbers/Bushings 2-11
Nuts/Bolts/Cap Screws 2-12
Headlights/Taillight-Brakelight . 2-12
Shift Lever . 2-13
Frame/Welds/Racks . 2-14
Electrical Connections. 2-14
Hydraulic Brake Systems .. 2-14
Burnishing Brake Pads 2-15
Checking/Replacing V-Belt
(Automatic Transmission).. 2-16
Engine/Transmission .. 3-2
Specifications (400). 3-2
Specifications (500). 3-3
Specifications (H1 Models).. 3-4
Specifications (H2 Models).. 3-4
Troubleshooting . 3-5
400 Table of Contents 3-9
500 (Automatic Transmission)/H1 Models
Table of Contents .. 3-50
500 (Manual Transmission) Table of Contents . 3-102
H2 Models Table of Contents 3-166
Fuel/Lubrication/Cooling .. 4-2
Carburetor Specifications (400/500) 4-2
Carburetor Schematics (400/500) 4-2
Carburetor (400/500).. 4-2
Electric Choke (400/500).. 4-7
Electronic Fuel Injection (EFI Models) .. 4-8
Throttle Cable Free-Play 4-10
Engine RPM (Idle). 4-11
Gas Tank 4-11
Oil Filter/Oil Pump . 4-12
Testing Oil Pump Pressure 4-12
Oil Cooler (400/700/H2 Models). 4-12
Liquid Cooling System (500/H1/H2 Models) 4-13
Electric Fuel Pump/Fuel Level Sensor
(EFI Models) 4-18
Vacuum Pulse Fuel Pump (500). 4-20
Troubleshooting (400/500). 4-21
Troubleshooting (EFI Models) . 4-21
More.
Total Pages: 349 pages
File Format: PDF
Language: English
Its important to buy the right repair manual for your Arctic Cat ATV. It is great to have, will save you a lot and know more about your Arctic cat.All pages are printable.
Looking for some other Service Repair Manual, please check:
I offer FREE REPLACEMENT of any manual that I sell. If you lose your manual, contact me at with your information and I will get you another one.
Thanks for visiting! Happy Shopping!
2009 Arctic Cat 400 500 550 700 1000 Thundercat ATV Service Repair Workshop Manual
This is the Complete Official Workshop Service and Repair Manual for the 2009 Arctic Cat ATV models.
Models Covers:
2009 Arctic Cat 400 TRV ATV
2009 Arctic Cat 500 Automatic ATV
2009 Arctic Cat 500 Manual ATV
2009 Arctic Cat 550 H1 ATV
2009 Arctic Cat 550 H1 TRV ATV
2009 Arctic Cat 700 H1 ATV
2009 Arctic Cat 700 H1 Cruiser ATV
2009 Arctic Cat THUNDERCAT 1000 H2 ATV
2009 Arctic Cat 1000 H2 Cruiser ATV
This Service Repair Manual covers all these sections:
1. General Information/Specifications
2. Periodic Maintenance
3. Engine/Transmission
4. Fuel/Lubrication/Cooling
5. Electrical System
6. Drive System
7. Suspension
8. Steering/Frame
9. Controls/Indicators
General Specifications .. 1-2
Torque Specifications . 1-3
Torque Conversions (ft-lb/N-m) . 1-6
Tightening Torque (General Bolts) .. 1-6
Break-In Procedure . 1-6
Gasoline Oil Lubricant . 1-6
Genuine Parts 1-7
Preparation For Storage 1-7
Preparation After Storage. 1-8
Periodic Maintenance Chart 2-2
Periodic Maintenance. 2-3
Lubrication Points. 2-3
Air Filter. 2-3
Valve/Tappet Clearance
(Feeler Gauge Procedure) .. 2-4
Valve/Tappet Clearance
(Valve Adjuster Procedure)
(400/500/H1 Models) . 2-5
Valve/Tappet Clearance
(Valve Adjuster Procedure) (H2 Models).. 2-6
Testing Engine Compression . 2-6
Spark Plug(s) . 2-7
Muffler/Spark Arrester 2-7
Engine/Transmission Oil Filter Strainer .. 2-8
Front Differential/Rear Drive Lubricant 2-10
Adjusting Clutch (500 Manual Transmission) .. 2-11
Steering Components . 2-11
Driveshaft/Coupling.. 2-11
Suspension/Shock Absorbers/Bushings 2-11
Nuts/Bolts/Cap Screws 2-12
Headlights/Taillight-Brakelight . 2-12
Shift Lever . 2-13
Frame/Welds/Racks . 2-14
Electrical Connections. 2-14
Hydraulic Brake Systems .. 2-14
Burnishing Brake Pads 2-15
Checking/Replacing V-Belt
(Automatic Transmission).. 2-16
Engine/Transmission .. 3-2
Specifications (400). 3-2
Specifications (500). 3-3
Specifications (H1 Models).. 3-4
Specifications (H2 Models).. 3-4
Troubleshooting . 3-5
400 Table of Contents 3-9
500 (Automatic Transmission)/H1 Models
Table of Contents .. 3-50
500 (Manual Transmission) Table of Contents . 3-102
H2 Models Table of Contents 3-166
Fuel/Lubrication/Cooling .. 4-2
Carburetor Specifications (400/500) 4-2
Carburetor Schematics (400/500) 4-2
Carburetor (400/500).. 4-2
Electric Choke (400/500).. 4-7
Electronic Fuel Injection (EFI Models) .. 4-8
Throttle Cable Free-Play 4-10
Engine RPM (Idle). 4-11
Gas Tank 4-11
Oil Filter/Oil Pump . 4-12
Testing Oil Pump Pressure 4-12
Oil Cooler (400/700/H2 Models). 4-12
Liquid Cooling System (500/H1/H2 Models) 4-13
Electric Fuel Pump/Fuel Level Sensor
(EFI Models) 4-18
Vacuum Pulse Fuel Pump (500). 4-20
Troubleshooting (400/500). 4-21
Troubleshooting (EFI Models) . 4-21
More.
Total Pages: 349 pages
File Format: PDF
Language: English
Its important to buy the right repair manual for your Arctic Cat ATV. It is great to have, will save you a lot and know more about your Arctic cat.All pages are printable.
Looking for some other Service Repair Manual, please check:
I offer FREE REPLACEMENT of any manual that I sell. If you lose your manual, contact me at with your information and I will get you another one.
Thanks for visiting! Happy Shopping!
What's Included:
- Complete factory service manual in PDF format
- Step-by-step repair procedures with detailed illustrations
- Wiring diagrams and electrical schematics
- Troubleshooting guides and diagnostic procedures
- Maintenance schedules and specifications
- Printable pages for workshop use
- Searchable text for quick navigation
- Compatible with all devices (PC, Mac, tablets, smartphones)
