Product Description
This manual covers all Polaris ATV models produced between 1985 and 1995, including popular series such as the Scrambler, Trail Boss, Cyclone, Big Boss, Trail Blazer, Sportsman, Sport, Xplorer, and Magnum. These ATVs were engineered for a range of applications, from recreational trail riding to demanding work tasks, offering robust performance and reliability. The comprehensive coverage ensures that owners and technicians have access to the detailed information needed to maintain these versatile vehicles.
This workshop service repair manual provides complete, step-by-step instructions for maintenance, repair, and servicing. It includes detailed procedures, specifications, torque values, wiring diagrams, and troubleshooting guidance for all major systems, including the engine, transmission, brakes, suspension, and electrical components. The manual is designed to assist both experienced mechanics and vehicle owners in keeping their Polaris ATVs in optimal working condition.
POLARIS ATV 1985-1995 ALL MODELS WORKSHOP SERVICE REPAIR MANUAL
APPLICABLE MODEL:
1985-- Scrambler
1985-- Trail Boss
1986-- Scrambler
1986-- Trail Boss
1986-- Scrambler
1986-- Trail Boss
1987-- Trail Boss
1987-- Cyclone
1987-- Trail Boss 4x4
1988-- Trail Boss 2x4
1988-- Trail Boss 4x4
1988-- Trail Boss 250 R/ES
1989-- Trail Boss
1989-- Trail Boss 2x4
1989-- Trail Boss 4x4
1989-- Big Boss 4x6
1990-- Trail Blazer
1990-- Trail Boss 250
1990-- Trail Boss 2x4
1990-- Trail Boss 2x4 350L
1990-- Trail Boss 4x4
1990-- Trail Boss 4x4 350L
1990-- Big Boss 4x6
1991-- Trail Blazer
1991-- Trail Boss 250
1991-- Trail Boss 2x4
1991-- Trail Boss 2x4 350L
1991-- Trail Boss 4x4
1991-- Trail Boss 4x4 350L
1991-- Big Boss 4x6
1991-- Big Boss 6x6
1992-- Trail Blazer
1992-- Trail Boss 250
1992-- Trail Boss 2x4
1992-- Trail Boss 2x4 350L
1992-- Trail Boss 4x4
1992-- Trail Boss 4x4 350L
1992-- Big Boss 4x6
1992-- Big Boss 6x6
1993-- 2502x4
1993-- 3502x4
1993-- 2504x4
1993-- 3504x4
1993-- Sportsman
1993-- 2506x6
1993-- 3506x6
1993-- Trail Boss
1993-- Trail Blazer
1994-- 3002x4
1994-- 4002x4
1994-- 3004x4
1994-- 4004x4
1994-- 3006x6
1994-- 4006x6
1994-- Trail Boss2W
1994-- Trail Blazer 2W
1994-- Sportsman 4x4
1994-- Sport
1995-- 3002x4
1995-- 4002x4
1995-- 3004x4
1995-- Xplorer4x4
1995-- 4006x6
1995-- Trail Boss
1995-- Trail Blazer
1995-- Sportsman 4x4
1995-- Scrambler
1995-- Magnum2x4
1995-- Magnum4x4
1995-- Sport
CONTENTS:
GENERAL INFORMATION
SERVICE TOOLS
MAINTENANCE
TORQUE SPECIFICATION
ROUTING DIAGRAMS
SPECIFICATIONS
BODY ASSEMBLY
XPLORER SIDE PANEL
OIL & FUEL TANK
CAMBER & CASTER ADJUSTMENT
TOE ALIGNMENT
STEERING ASSEMBLY
AXLE-HUB & WHEEL
FORK & SWING ARM
SUSPENSION SYSTEM
BRAKE SYSTEM
HYDRALIC BRAKES
TRANSMISSION SYSTEM
SHIFT LINKAGE
WIRING HARNESS
SPEEDOMETER SYSTEM
FINAL DRIVE SYSTEM
DRIVESHAFT & CLUTCH
PVT SYSTEM
DRIVE BELT SYSTEM
TROUBLESHOOTING
ENGINE SYSTEM
COOLING SYSTEM
ENGINE REMOVAL
ENGINE INSTALLATION
CYLINDER HOUSING
CRANKSHAFT-CRANKCASE
STARTER SYSTEM
PILOT SYSTEM
CARBURETOR SYSTEM
FUEL SYSTEM
ELECTRICAL SYSTEM
IGNITION SYSTEM
BATTERY SYSTEM
CHARGING SYSTEM
4-DRIVE SYSTEM
WIRING DIAGRAMS
This is a very comprehensive manual (DOWNLOAD in PDF format) for POLARIS ATV 1985-1995 ALL MODELS, Features detailed exploded views. This is the same manual that technicians use to fix your vehicles. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.
POLARIS ATV 1985-1995 ALL MODELS WORKSHOP SERVICE REPAIR MANUAL
APPLICABLE MODEL:
1985-- Scrambler
1985-- Trail Boss
1986-- Scrambler
1986-- Trail Boss
1986-- Scrambler
1986-- Trail Boss
1987-- Trail Boss
1987-- Cyclone
1987-- Trail Boss 4x4
1988-- Trail Boss 2x4
1988-- Trail Boss 4x4
1988-- Trail Boss 250 R/ES
1989-- Trail Boss
1989-- Trail Boss 2x4
1989-- Trail Boss 4x4
1989-- Big Boss 4x6
1990-- Trail Blazer
1990-- Trail Boss 250
1990-- Trail Boss 2x4
1990-- Trail Boss 2x4 350L
1990-- Trail Boss 4x4
1990-- Trail Boss 4x4 350L
1990-- Big Boss 4x6
1991-- Trail Blazer
1991-- Trail Boss 250
1991-- Trail Boss 2x4
1991-- Trail Boss 2x4 350L
1991-- Trail Boss 4x4
1991-- Trail Boss 4x4 350L
1991-- Big Boss 4x6
1991-- Big Boss 6x6
1992-- Trail Blazer
1992-- Trail Boss 250
1992-- Trail Boss 2x4
1992-- Trail Boss 2x4 350L
1992-- Trail Boss 4x4
1992-- Trail Boss 4x4 350L
1992-- Big Boss 4x6
1992-- Big Boss 6x6
1993-- 2502x4
1993-- 3502x4
1993-- 2504x4
1993-- 3504x4
1993-- Sportsman
1993-- 2506x6
1993-- 3506x6
1993-- Trail Boss
1993-- Trail Blazer
1994-- 3002x4
1994-- 4002x4
1994-- 3004x4
1994-- 4004x4
1994-- 3006x6
1994-- 4006x6
1994-- Trail Boss2W
1994-- Trail Blazer 2W
1994-- Sportsman 4x4
1994-- Sport
1995-- 3002x4
1995-- 4002x4
1995-- 3004x4
1995-- Xplorer4x4
1995-- 4006x6
1995-- Trail Boss
1995-- Trail Blazer
1995-- Sportsman 4x4
1995-- Scrambler
1995-- Magnum2x4
1995-- Magnum4x4
1995-- Sport
CONTENTS:
GENERAL INFORMATION
SERVICE TOOLS
MAINTENANCE
TORQUE SPECIFICATION
ROUTING DIAGRAMS
SPECIFICATIONS
BODY ASSEMBLY
XPLORER SIDE PANEL
OIL & FUEL TANK
CAMBER & CASTER ADJUSTMENT
TOE ALIGNMENT
STEERING ASSEMBLY
AXLE-HUB & WHEEL
FORK & SWING ARM
SUSPENSION SYSTEM
BRAKE SYSTEM
HYDRALIC BRAKES
TRANSMISSION SYSTEM
SHIFT LINKAGE
WIRING HARNESS
SPEEDOMETER SYSTEM
FINAL DRIVE SYSTEM
DRIVESHAFT & CLUTCH
PVT SYSTEM
DRIVE BELT SYSTEM
TROUBLESHOOTING
ENGINE SYSTEM
COOLING SYSTEM
ENGINE REMOVAL
ENGINE INSTALLATION
CYLINDER HOUSING
CRANKSHAFT-CRANKCASE
STARTER SYSTEM
PILOT SYSTEM
CARBURETOR SYSTEM
FUEL SYSTEM
ELECTRICAL SYSTEM
IGNITION SYSTEM
BATTERY SYSTEM
CHARGING SYSTEM
4-DRIVE SYSTEM
WIRING DIAGRAMS
This is a very comprehensive manual (DOWNLOAD in PDF format) for POLARIS ATV 1985-1995 ALL MODELS, Features detailed exploded views. This is the same manual that technicians use to fix your vehicles. Manual covers detailed and complete step-by-step written procedures with pictures and diagrams, fully printable-selected pages or whole manual, illustrated. So, you will not be disappointed. This is the manual for Repairs, Maintenance & servicing.
What's Included:
- Complete factory service manual in PDF format
- Step-by-step repair procedures with detailed illustrations
- Wiring diagrams and electrical schematics
- Troubleshooting guides and diagnostic procedures
- Maintenance schedules and specifications
- Printable pages for workshop use
- Searchable text for quick navigation
- Compatible with all devices (PC, Mac, tablets, smartphones)