Product Description
This manual covers the Z6016N series equipment, produced from November 2017, with serial numbers ranging from Z6016N-101 to Z6016N-599 and continuing from Z60N-600. This equipment is engineered for demanding applications, combining robust construction with advanced control systems to ensure reliable performance and operational efficiency. Its design prioritizes user safety and ease of operation, making it a valuable asset for various professional tasks.
The purpose of this manual is to provide comprehensive guidance for the operation, maintenance, and repair of the Z6016N series equipment. It details essential safety rules, technical specifications including engine and hydraulic data, and step-by-step repair procedures for all major components such as booms, cylinders, pumps, and control systems. Additionally, the manual includes a section on fault codes, navigation menus, and detailed electrical and hydraulic schematics, serving as an indispensable resource for owners, technicians, and mechanics.
Rev A4. November 2017
Serial Number Range Z6016N-101 to Z6016N-599
from Z60N-600
Content:
INTRODUCTION
Important Information
Find a Manual for this Model
Serial Number Legend
Section 1. Safety Rules
General Safety Rules
Section 2. Specifications
Machine Specifications
Performance Specifications
Hydraulic Specification
Hydraulic Component Specifications
Manifold Component Specifications
Kubota D1105 Engine Specifications
Machine Torque Specifications
Machine Component Weights
Hydraulic Hose and Fitting Torque Specifications
Torque Procedure
Section 3. Repair Procedures
Introduction
Cailbration Process Steps
Platform Controls
1-1 Platform Controls
How to Adjust the Joystick Threshold Setting
How to Adjust the Joystick Max-out Setting
How to Adjust the Joystick Ramp Rate Setting
1-2 How to Calibrate Booms Angle Sensors
1-3 How to Clear the Fault History
Platform Components
2-1 Platform Leveling Slave Cylinder
2-2 Platform Rotator
2-3 Platform Overload System
2-4 How to Reset Overload Recovery Message
Jib Boom Components
3-1 Jib Boom
3-2 Jib Boom Lift Cylinder
Primary Boom Components
4-1 Cable Track
How to Repair the Cable Track
4-2 Primary Boom
How to Disassemble the Primary Boom
4-3 Primary Boom Lift Cylinder
4-4 Primary Boom Extension Cylinder
4-5 Platform Leveling Master Cylinder
Secondary Boom Components
5-1 Secondary Boom Lift Cylinder
Engines
6-1 RPM Adjustment
How to Replace the Motor Tach Sensor
Hydraulic Pumps
7-1 Function Pump
How to Check the Function Pump Calibration
Manifolds
8-1 Function Manifold Components
8-2 Valve Adjustments - Function Manifold
How to Adjust the Proportional Relief Valve and Hydraulic Pressure Sensor 47
How to Adjust the Platform Level Up Relief Valve
How to Adjust the Primary Boom Extend Relief Valve
8-3 Jib Boom / Platform Rotate Manifold Components
8-4 Turntable Rotation Manifold Components
8-5 Oscillate Directional Valve Manifold Components
8-6 How to Set Up the Oscillate Directional Valve
How to Adjust the Oscillate Reducing Valve
How to Test a Coil Diode
Turntable Rotation Components
9-1 Turntable Rotation Assembly
9-2 How to Replace the Universal Tilt Sensor
How to Calibrate the Universal Tilt Sensor
Axle Components
10-1 Oscillating Axle Cylinders
10-2 How to Remove the Steer Cylinder
How to Calibrate the Steer Angle Sensor
Section 4. Fault Codes
Introduction
Control System Fault Codes
Fault Codes Ground Controls
How to Retrieve Control System Fault Codes - Platform Controls
Control System Fault Codes
Section 5 Navigation Menus
Faults Navigation Menu
Options Navigation Menu
Settings Navigation Menu
Section 6 Schematics
Introduction
Electrical Symbol Legend
Hydraulic Symbols Legend
Electrical Component and Wire Color Legends
Kubota Engine Fuse and Relay Module
12V DC Charger Wiring (DC Option)
AC Input Wiring (DC Option)
CAN BUS Wiring Diagram - DC Models
Limit Switch/Angle Sensor Legend
Electrical Schematics - Options
Wiring Diagram - Options
Schematics - Options, 4WD, DC, and FE Models
Power Cable Wiring Diagram
Hydraulic Schematics
Hydraulic Schematic - DC and FE Models
Electrical Schematics
Electrical Schematics, DC/FE Models
Ground Control Box Terminal Strip Wiring Diagram
Platform Control Box Wiring Diagram
Rev A4. November 2017
Serial Number Range Z6016N-101 to Z6016N-599
from Z60N-600
Content:
INTRODUCTION
Important Information
Find a Manual for this Model
Serial Number Legend
Section 1. Safety Rules
General Safety Rules
Section 2. Specifications
Machine Specifications
Performance Specifications
Hydraulic Specification
Hydraulic Component Specifications
Manifold Component Specifications
Kubota D1105 Engine Specifications
Machine Torque Specifications
Machine Component Weights
Hydraulic Hose and Fitting Torque Specifications
Torque Procedure
Section 3. Repair Procedures
Introduction
Cailbration Process Steps
Platform Controls
1-1 Platform Controls
How to Adjust the Joystick Threshold Setting
How to Adjust the Joystick Max-out Setting
How to Adjust the Joystick Ramp Rate Setting
1-2 How to Calibrate Booms Angle Sensors
1-3 How to Clear the Fault History
Platform Components
2-1 Platform Leveling Slave Cylinder
2-2 Platform Rotator
2-3 Platform Overload System
2-4 How to Reset Overload Recovery Message
Jib Boom Components
3-1 Jib Boom
3-2 Jib Boom Lift Cylinder
Primary Boom Components
4-1 Cable Track
How to Repair the Cable Track
4-2 Primary Boom
How to Disassemble the Primary Boom
4-3 Primary Boom Lift Cylinder
4-4 Primary Boom Extension Cylinder
4-5 Platform Leveling Master Cylinder
Secondary Boom Components
5-1 Secondary Boom Lift Cylinder
Engines
6-1 RPM Adjustment
How to Replace the Motor Tach Sensor
Hydraulic Pumps
7-1 Function Pump
How to Check the Function Pump Calibration
Manifolds
8-1 Function Manifold Components
8-2 Valve Adjustments - Function Manifold
How to Adjust the Proportional Relief Valve and Hydraulic Pressure Sensor 47
How to Adjust the Platform Level Up Relief Valve
How to Adjust the Primary Boom Extend Relief Valve
8-3 Jib Boom / Platform Rotate Manifold Components
8-4 Turntable Rotation Manifold Components
8-5 Oscillate Directional Valve Manifold Components
8-6 How to Set Up the Oscillate Directional Valve
How to Adjust the Oscillate Reducing Valve
How to Test a Coil Diode
Turntable Rotation Components
9-1 Turntable Rotation Assembly
9-2 How to Replace the Universal Tilt Sensor
How to Calibrate the Universal Tilt Sensor
Axle Components
10-1 Oscillating Axle Cylinders
10-2 How to Remove the Steer Cylinder
How to Calibrate the Steer Angle Sensor
Section 4. Fault Codes
Introduction
Control System Fault Codes
Fault Codes Ground Controls
How to Retrieve Control System Fault Codes - Platform Controls
Control System Fault Codes
Section 5 Navigation Menus
Faults Navigation Menu
Options Navigation Menu
Settings Navigation Menu
Section 6 Schematics
Introduction
Electrical Symbol Legend
Hydraulic Symbols Legend
Electrical Component and Wire Color Legends
Kubota Engine Fuse and Relay Module
12V DC Charger Wiring (DC Option)
AC Input Wiring (DC Option)
CAN BUS Wiring Diagram - DC Models
Limit Switch/Angle Sensor Legend
Electrical Schematics - Options
Wiring Diagram - Options
Schematics - Options, 4WD, DC, and FE Models
Power Cable Wiring Diagram
Hydraulic Schematics
Hydraulic Schematic - DC and FE Models
Electrical Schematics
Electrical Schematics, DC/FE Models
Ground Control Box Terminal Strip Wiring Diagram
Platform Control Box Wiring Diagram
What's Included:
- Complete factory service manual in PDF format
- Step-by-step repair procedures with detailed illustrations
- Wiring diagrams and electrical schematics
- Troubleshooting guides and diagnostic procedures
- Maintenance schedules and specifications
- Printable pages for workshop use
- Searchable text for quick navigation
- Compatible with all devices (PC, Mac, tablets, smartphones)
