This manual provides comprehensive information for the D 2008 L04 and D 2009 L04 engines, designed for reliable operation across various conditions. These engines are engineered for durability and efficiency, suitable for a range of applications. The manual covers essential operational aspects, from initial commissioning and starting procedures to monitoring engine performance and switching off. It also details the correct use of operating substances such as lube oil, fuel, and coolant, ensuring optimal engine health and longevity.
The purpose of this manual is to equip owners, mechanics, and technicians with the knowledge necessary for proper maintenance and repair. It details standard maintenance schedules, care procedures for lubrication, fuel, cooling, and air filter systems, as well as belt drives and add-on components. Troubleshooting guidance is provided through a fault table, and information on engine corrosion protection and technical data, including setting parameters and tightening torques, is also included. This resource is designed to help prevent premature failures and reduce unnecessary repair costs.
This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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Manual Contents:
1 General
2 Engine description
2.1 Engine type
2.1.1. Company plate
2.1.2 Location of company plate
2.1.3 Cylinder numbering
2.2 Engine illustrations
2.2.1 Operation side D 2008 L04
2.2.2 Exhaust side D 2008 L04
2.2.3 Operation side D 2009 L04
2.2.4 Exhaust side D 2009 L04
2.2.5 Operation side TD 2009 L04
2.2.6 Exhaust side TD 2009 L04
2.3 Fuel diagram
2.3.1 Fuel circuit
3 Operating
3.1 Initial commisioning
3.1.1 Engine oil filling
3.1.2 Filling oil bath air filter with engine oil
3.1.3 Coolant initial filling with cooler
3.1.4 Other preparations
3.1.5 Additional maintenance work
3.2 Starting
3.2.1 Starting
3.3 Operation monitoring
3.3.1 Engine oil pressure
3.3.2 Engine temperature
3.4 Switching off
3.4.1 Mechanical switching off
3.4.2 Electrical switching off
3.5 Operating conditions
3.5.1 Winter operation
3.5.2 High ambient temperature,
high altitude
4 Operating substances
4.1 Lube oil
4.1.1 Quality
4.1.2 Viscosity
4.2 Fuel
4.2.1 Quality
4.2.2 Winter fuel
4.3 Coolant
4.3.1 Water quality for coolant
4.3.2 Coolant preparation
4.3.3 Cooling system preservative
5 Maintenance
5.1 Maintenance schedule
5.2 Standard maintenance schedule
5.3 Maintenance diagram
5.4 Maintenance work carried out
6 Care and maintenance work
6.1 Lubrication system
6.1.1 Oil change intervals
6.1.2 Checking oil level, changing engine oil
6.1.3 Changing oil filter
6.2 Fuel system
6.2.1 Changing fuel filter
6.2.2 Bleeding fuel system
6.2.3 Draining water from fuel system
6.2.4 Changing diaphragm pump
6.3 Cooling system
6.3.1 Cleaning intervals
6.4 Combustion air filter
6.4.1 Cleaning intervals
6.4.2 Emptying cyclone pre-separator
6.4.3. Dry air filter
6.5 Belt drive
6.5.1 Test V-belt
6.5.2 Tightening/changing V-belt
6.5.3 Changing generator V-belt
6.6 Add-on components
6.6.1 Battery
6.6.2 Three-phase current generator
6.6.3 Transportation suspension
6.7 Engine cleaning
6.7.1 Engine cleaning
7 Faults, causes and remedies
7.1 Fault table
8 Engine corrosion protection
8.1 Corrosion protection
8.1.1 Protecting engine from corrosion
8.1.2 Removing engine corrosion
protection
9 Technical data
9.1 Engine and setting data
9.2 Screw tightening torques
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
****************
Manual Contents:
1 General
2 Engine description
2.1 Engine type
2.1.1. Company plate
2.1.2 Location of company plate
2.1.3 Cylinder numbering
2.2 Engine illustrations
2.2.1 Operation side D 2008 L04
2.2.2 Exhaust side D 2008 L04
2.2.3 Operation side D 2009 L04
2.2.4 Exhaust side D 2009 L04
2.2.5 Operation side TD 2009 L04
2.2.6 Exhaust side TD 2009 L04
2.3 Fuel diagram
2.3.1 Fuel circuit
3 Operating
3.1 Initial commisioning
3.1.1 Engine oil filling
3.1.2 Filling oil bath air filter with engine oil
3.1.3 Coolant initial filling with cooler
3.1.4 Other preparations
3.1.5 Additional maintenance work
3.2 Starting
3.2.1 Starting
3.3 Operation monitoring
3.3.1 Engine oil pressure
3.3.2 Engine temperature
3.4 Switching off
3.4.1 Mechanical switching off
3.4.2 Electrical switching off
3.5 Operating conditions
3.5.1 Winter operation
3.5.2 High ambient temperature,
high altitude
4 Operating substances
4.1 Lube oil
4.1.1 Quality
4.1.2 Viscosity
4.2 Fuel
4.2.1 Quality
4.2.2 Winter fuel
4.3 Coolant
4.3.1 Water quality for coolant
4.3.2 Coolant preparation
4.3.3 Cooling system preservative
5 Maintenance
5.1 Maintenance schedule
5.2 Standard maintenance schedule
5.3 Maintenance diagram
5.4 Maintenance work carried out
6 Care and maintenance work
6.1 Lubrication system
6.1.1 Oil change intervals
6.1.2 Checking oil level, changing engine oil
6.1.3 Changing oil filter
6.2 Fuel system
6.2.1 Changing fuel filter
6.2.2 Bleeding fuel system
6.2.3 Draining water from fuel system
6.2.4 Changing diaphragm pump
6.3 Cooling system
6.3.1 Cleaning intervals
6.4 Combustion air filter
6.4.1 Cleaning intervals
6.4.2 Emptying cyclone pre-separator
6.4.3. Dry air filter
6.5 Belt drive
6.5.1 Test V-belt
6.5.2 Tightening/changing V-belt
6.5.3 Changing generator V-belt
6.6 Add-on components
6.6.1 Battery
6.6.2 Three-phase current generator
6.6.3 Transportation suspension
6.7 Engine cleaning
6.7.1 Engine cleaning
7 Faults, causes and remedies
7.1 Fault table
8 Engine corrosion protection
8.1 Corrosion protection
8.1.1 Protecting engine from corrosion
8.1.2 Removing engine corrosion
protection
9 Technical data
9.1 Engine and setting data
9.2 Screw tightening torques
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
