This manual covers the NICHIYU FB10P-FB30P, FB-75, and U SERIES ELECTRIC LIFT TRUCK models. NICHIYU is a respected manufacturer known for robust and reliable material handling equipment. These electric lift trucks are designed for various industrial applications, offering lift capacities ranging from 1000 kg to 3000 kg. Key features include advanced electric traction motor systems, electric power steering (EPS), and comprehensive hydraulic systems for lift and tilt functions. The models are available in 48-Volt and 72-Volt configurations, with motor wattages ranging from 350W to 550W, ensuring efficient and powerful operation.
This workshop service repair manual provides comprehensive guidance for maintaining and repairing your NICHIYU electric lift truck. It is intended for both do-it-yourself operators and experienced mechanics, offering a cost-effective way to keep the equipment in optimal working condition. The manual covers all major systems, including the powertrain, chassis, steering, brakes, hydraulic system, and electrical components. Detailed procedures for periodic maintenance, lubrication, troubleshooting, and complete system overhauls are included, supported by step-by-step instructions, detailed illustrations, pictures, and diagrams. Hydraulic circuit and electrical wiring diagrams are also provided to aid in diagnosis and repair.
NICHIYU FB10P-FB30P FB-75 & U SERIES ELECTRIC LIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED: FB-75 SERIES
NICHIYU FB10P, FB14P, FB15P, FB18P, FB20P, FB25P, FB28P 48-VOLT ELECTRIC LIFT TRUCK
NICHIYU FB10P-U, FB14P-U, FB15P-U, FB18P-U, FB20P-U, FB25P-U-SERIES 48-VOLT ELECTRIC LIFT TRUCK
NICHIYU FB30P 72-VOLT ELECTRIC LIFT TRUCK
EPS MOTOR COVERED:
48-VOLT, 350W, 70000-15580 TYPE
48-VOLT, 550W, 70000-15590 TYPE
72-VOLT, 550W, 32911-03290 TYPE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
FRONT AXLE (DRIVE) SYSTEM
WHEEL HUB AND HUB BOLT
REAR AXLE (STEERING) SYSTEM
BUSHING-CENTER ARM-TIE ROD
KING PIN-KNUCKLE SYSTEM
TYRE-RIM AND RIM BOLT
STEERING SYSTEM
STEERING LINKAGE
STEERING WHEEL SYSTEM
STEERING JOINT & KNOB
BRAKE SYSTEMS
PARKING BRAKE SYSTEM
FOOT BRAKE-WHEEL BRAKE
BRAKE AIR BLEEDING
HYDRAULIC SYSTEM
HYDRAULIC PUMP SYSTEM
HYDRAULIC OIL TANK & PIPING
HYDRAULIC CONTROL VALVE
HYDRAULIC RELIEF PRESSURE
HYDRAULIC LIFT CYLINDER
HYDRAULIC TILT CYLINDER
TILT ANGLE BY MASTS
HYDRAULIC MAST SYSTEM
LIFT BRACKET AND ROLLER SHAFT
BACK SHOE-LIFT CHAIN
CHAIN BOLT-CHAIN WHEEL
HOSE PULLEY-ROLLER-FORK
TRACTION MOTOR SYSTEM
HYDRAULIC MOTOR SYSTEM
EPS MOTOR SYSTEM
ELECTRIC PARTS
CONTROL UNIT SYSTEM
IGBT MODULE-FET MODULE
CAPACITOR-EPS CONTROLLER
DISPLAY PANEL AND DIRECTIONAL SWITCH
ACCELERATOR SYSTEM
MAIN CONTACTOR AND FUSE
BUILT-IN CHARGER
MAGNETIC CONTACTOR
BATTERY SYSTEM
MPU/EPS/DSP BOARD
LASER POINTER SYSTEM
SERVICE DATA PROCEDURE
TROUBLESHOOTING ANALYSIS
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL WIRING DIAGRAMS
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
NICHIYU FB10P-FB30P FB-75 & U SERIES ELECTRIC LIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED: FB-75 SERIES
NICHIYU FB10P, FB14P, FB15P, FB18P, FB20P, FB25P, FB28P 48-VOLT ELECTRIC LIFT TRUCK
NICHIYU FB10P-U, FB14P-U, FB15P-U, FB18P-U, FB20P-U, FB25P-U-SERIES 48-VOLT ELECTRIC LIFT TRUCK
NICHIYU FB30P 72-VOLT ELECTRIC LIFT TRUCK
EPS MOTOR COVERED:
48-VOLT, 350W, 70000-15580 TYPE
48-VOLT, 550W, 70000-15590 TYPE
72-VOLT, 550W, 32911-03290 TYPE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
FRONT AXLE (DRIVE) SYSTEM
WHEEL HUB AND HUB BOLT
REAR AXLE (STEERING) SYSTEM
BUSHING-CENTER ARM-TIE ROD
KING PIN-KNUCKLE SYSTEM
TYRE-RIM AND RIM BOLT
STEERING SYSTEM
STEERING LINKAGE
STEERING WHEEL SYSTEM
STEERING JOINT & KNOB
BRAKE SYSTEMS
PARKING BRAKE SYSTEM
FOOT BRAKE-WHEEL BRAKE
BRAKE AIR BLEEDING
HYDRAULIC SYSTEM
HYDRAULIC PUMP SYSTEM
HYDRAULIC OIL TANK & PIPING
HYDRAULIC CONTROL VALVE
HYDRAULIC RELIEF PRESSURE
HYDRAULIC LIFT CYLINDER
HYDRAULIC TILT CYLINDER
TILT ANGLE BY MASTS
HYDRAULIC MAST SYSTEM
LIFT BRACKET AND ROLLER SHAFT
BACK SHOE-LIFT CHAIN
CHAIN BOLT-CHAIN WHEEL
HOSE PULLEY-ROLLER-FORK
TRACTION MOTOR SYSTEM
HYDRAULIC MOTOR SYSTEM
EPS MOTOR SYSTEM
ELECTRIC PARTS
CONTROL UNIT SYSTEM
IGBT MODULE-FET MODULE
CAPACITOR-EPS CONTROLLER
DISPLAY PANEL AND DIRECTIONAL SWITCH
ACCELERATOR SYSTEM
MAIN CONTACTOR AND FUSE
BUILT-IN CHARGER
MAGNETIC CONTACTOR
BATTERY SYSTEM
MPU/EPS/DSP BOARD
LASER POINTER SYSTEM
SERVICE DATA PROCEDURE
TROUBLESHOOTING ANALYSIS
HYDRAULIC CIRCUIT DIAGRAM
ELECTRICAL WIRING DIAGRAMS
THIS IS A VERY COMPREHENSIVE AND INTUITIVE ELECTRONIC PDF FORMAT WORKSHOP MANUAL WHICH HAS DETAILED ILLUSTRATIONS AS WELL AS STEP BY STEP INSTRUCTIONS WITH PICTURES & DIAGRAMS. ALL PAGES ARE PRINTABLE, SO RUN OFF WHAT YOU NEED AND TAKE IT WITH YOU INTO THE GARAGE OR WORKSHOP. THIS MANUAL ARE YOUR NUMBER ONE SOURCE FOR REPAIR AND SERVICE INFORMATION. THEY ARE SPECIFICALLY WRITTEN FOR THE DO-IT-YOURSELF AS WELL AS THE EXPERIENCED MECHANIC. USING THIS REPAIR MANUAL IS AN INEXPENSIVE WAY TO KEEP YOUR MACHINE/VEHICLE WORKING PROPERLY. EACH MANUAL PROVIDES STEP-BY-STEP INSTRUCTIONS BASED ON THE COMPLETE DIS-ASSEMBLY OF THE MACHINE. SO, IT ALLOWING YOU TO STOP WASTING MONEY ON ROUTINE MAINTENANCE, AND GIVE YOU ALL THE SOLID INFORMATION AND GUIDANCE NEEDED TO PERFORM LARGER REPAIRS AND MODIFICATIONS AT HOME.
