Product Description
This factory service repair workshop manual provides comprehensive information for Polaris Sportsman, Xplorer, and Worker ATVs manufactured between 1996 and 2003. These utility ATVs, known for their robust engineering and reliability, are powered by liquid-cooled, 4-stroke engines ranging from 400cc to 500cc, featuring SOHC technology and automatic Variable Transmissions (PVT) with on-demand All-Wheel Drive (AWD). This manual covers a wide array of models, including various Sportsman 500, Sportsman 400, Xplorer 500, and Worker 500 variants, as well as specialized editions like the Remington Special Edition (RSE) and Ducks Unlimited Special Edition (DUSE), offering essential guidance for owners and technicians.
The scope of this English-language manual is extensive, detailing everything from general information and troubleshooting to in-depth maintenance procedures, tune-ups, and complete engine and transmission rebuilds. It includes specific guidance on lubrication, fuel systems, cooling systems, clutch and drive belt systems, electrical systems, suspension, steering, and brakes. With high-quality diagrams and easy-to-read text, this manual is designed to assist users in performing routine maintenance, diagnosing and resolving issues, and conducting comprehensive repairs, ensuring the optimal performance and longevity of their ATV.
This is the complete factory service repair manual for the 1996-2003 Polaris Sportsman Xplorer 500 ATV.This Service Manual has easy-to-read text sections with top quality diagrams and instructions.They are specifically written for the do-it-yourselfer as well as the experienced mechanic.With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using.1996-2003 Polaris Sportsman Xplorer 500 ATV Service Repair Workshop Manual covers every single detail on your machine.provides step-by-step instructions based on the complete disassembly of the machine.This repair manual is an inexpensive way to keep you vehicle working properly.
Models Covers:
1996 Sportsman 500
1997 Sportsman 500
1997 Xplorer 500
1998 Sportsman 500
1998 Worker 500
1999 Sportsman 500
1999 Worker 500
1999 Sportsman 500 RSE
2000 Sportsman 500
2000 Worker 500
2000 Sportsman 500 RSE
Sportsman 500 Remington Special Edition (Cam ouflage color scheme).
2001 Sportsman 400
2001 Sportsman 500 DUSE
2001 Sportsman 500 H.O.
2001 Sportsman 500 HO
2002 Sportsman 400
2002 Worker 400 (International)
2002 Sportsman 400 ASEI
2002 Sportsman 400 DUSE
2002 Sportsman 500 H.O .
2002 Worker 500 (International)
02 Sportsman 500 RSEl
02 Sportsman 500 DUSE1
02 Sportsman 500 H.O. Desert
02 Sportsman 500 H.O.Freedom
2003 Sportsman 400
2003 Sportsman 500 H.O.
2003 Sportsman Ducks Unlimi ted Special Edition (DUSE)
03 Sportsman Remington Special Edi tion (RSE )
03 Sportsman 400
03 Sportsman 400 Desert
Service Repair Manual Covers:
General Information
Troubleshooting
Lubrication Maintenance And Tune-Up
Engine Top End
Engine Lower End
Fuel System
Cooling Systems
Clutch/Drive Belt System
Transmission
Front Drive System
Electrical System
Front Suspension And Steering
Rear Suspension
Brakes
Body
2001-2003 Service Information
Index
Wiring Diagrams
Maintenance
Engine
Carburetion
Clutching
Final drive
Body and steering
Transmission
Brakes
Electrical
And More......
============================================================
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
NO waiting,Instant Download.All pages are printable.1996-2003 Polaris Sportsman Xplorer 500 ATV Service Repair Workshop Manual are saving you money on postage and packaging.It is great to have.
Looking for some other Service Repair Manual,please check:
Thanks for visiting!
This is the complete factory service repair manual for the 1996-2003 Polaris Sportsman Xplorer 500 ATV.This Service Manual has easy-to-read text sections with top quality diagrams and instructions.They are specifically written for the do-it-yourselfer as well as the experienced mechanic.With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently Using.1996-2003 Polaris Sportsman Xplorer 500 ATV Service Repair Workshop Manual covers every single detail on your machine.provides step-by-step instructions based on the complete disassembly of the machine.This repair manual is an inexpensive way to keep you vehicle working properly.
Models Covers:
1996 Sportsman 500
1997 Sportsman 500
1997 Xplorer 500
1998 Sportsman 500
1998 Worker 500
1999 Sportsman 500
1999 Worker 500
1999 Sportsman 500 RSE
2000 Sportsman 500
2000 Worker 500
2000 Sportsman 500 RSE
Sportsman 500 Remington Special Edition (Cam ouflage color scheme).
2001 Sportsman 400
2001 Sportsman 500 DUSE
2001 Sportsman 500 H.O.
2001 Sportsman 500 HO
2002 Sportsman 400
2002 Worker 400 (International)
2002 Sportsman 400 ASEI
2002 Sportsman 400 DUSE
2002 Sportsman 500 H.O .
2002 Worker 500 (International)
02 Sportsman 500 RSEl
02 Sportsman 500 DUSE1
02 Sportsman 500 H.O. Desert
02 Sportsman 500 H.O.Freedom
2003 Sportsman 400
2003 Sportsman 500 H.O.
2003 Sportsman Ducks Unlimi ted Special Edition (DUSE)
03 Sportsman Remington Special Edi tion (RSE )
03 Sportsman 400
03 Sportsman 400 Desert
Service Repair Manual Covers:
General Information
Troubleshooting
Lubrication Maintenance And Tune-Up
Engine Top End
Engine Lower End
Fuel System
Cooling Systems
Clutch/Drive Belt System
Transmission
Front Drive System
Electrical System
Front Suspension And Steering
Rear Suspension
Brakes
Body
2001-2003 Service Information
Index
Wiring Diagrams
Maintenance
Engine
Carburetion
Clutching
Final drive
Body and steering
Transmission
Brakes
Electrical
And More......
============================================================
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
NO waiting,Instant Download.All pages are printable.1996-2003 Polaris Sportsman Xplorer 500 ATV Service Repair Workshop Manual are saving you money on postage and packaging.It is great to have.
Looking for some other Service Repair Manual,please check:
Thanks for visiting!
What's Included:
- Complete factory service manual in PDF format
- Step-by-step repair procedures with detailed illustrations
- Wiring diagrams and electrical schematics
- Troubleshooting guides and diagnostic procedures
- Maintenance schedules and specifications
- Printable pages for workshop use
- Searchable text for quick navigation
- Compatible with all devices (PC, Mac, tablets, smartphones)
