This manual covers the Still R70 Series Forklift Trucks, including models R70-16, R70-18, and R70-20, powered by Diesel or LPG. These versatile counterbalanced forklift trucks are engineered for various industrial applications, reflecting Still GmbH's reputation for robust construction, durability, and operator ergonomics. The R70 series is designed for operational reliability, offering efficient material handling solutions with a focus on preventive maintenance to ensure longevity and cost-effectiveness.
This comprehensive Service Repair Workshop Manual provides detailed information for owners, mechanics, and technicians. It covers essential systems such as the Internal Combustion Engine (Diesel & LPG), engine attachments, exhaust system, display elements, electrics/electronics, and traction and working hydraulics control. Procedures for routine maintenance, preventive maintenance, detailed engine and fuel system repair, electrical troubleshooting, and safety guidelines are thoroughly explained. The manual's depth ensures that all necessary information for accurate servicing and repair is readily available, supporting the correct operation and upkeep of your Still R70 Series forklift.
This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
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Models Covered:
Still R70-16, R70-18, R70-20 Diesel/LPG
R7094
R7095
R7096
R7097
R7098
R7099
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Manual Contents:
Product information
Foreword
About the R70 1.6 - 2.0t
Symbols Used
Safety instructions
Securing the fork carriage
12 Internal combustion engine
Internal combustion engine
Engine unit
Diesel engine
SDI general technical data
VW - Diesel engine
Engine control unit ECU - two-part
0B2 engine speed transmitter
0B4 suction pipe pressure transmitter
0B5 needle stroke transmitter
9E13-16 engine glow plugs
Exchanging the toothed belt Diesel VW SDI -TDI
Toothed belt - wearing parts
LPG engine
LPG general technical data
VW LPG -2.0 litre BEF
Engine control unit (ECU)
Electronic ignition system, overview
Replacing the toothed belt
Toothed belt -wearing parts
13 Internal combustion engine - attachment parts
Cooling system
Coolant
Coolant pump
0B1 coolant temperature transmitter
Coolant regulator
Diesel fuel system
Fuel injection system
Fuel injection system -checking the voltage supply
Checking the injection timing
Injectors
Injection pump
0B3 fuel temperature transmitter
0B3 control valve travel transmitter
0B3 fuel quantity actuator
0Y1 fuel cutoff valve
0Y2 valve for start of injection
LPG system
LPG system
Evaporator function - gas mixer
Suction module
0B6 MAP/MAT sensor
Chassis module
Actuator unit
Gas shut-off valve unit
Shut-down due to lack of gas
Maintenance and inspection regulations
Servicing the LPG filter
Servicing the 30-bar excess pressure safety device
Testing CO level in exhaust gases
Evaporator- maintenance
Checking the evaporator for leaks
High-pressure reliefvalve- 1.7 bar
LPG cylinder/tank
LPG cylinder
14 Internal combustion engine - exhaust system
Exhaust system LPG
Lambda control system
Lambda sensor
Three-way catalytic converter
56 Display elements
Display
Console - Operation
Programming mode
Password level 0
Password level 1
Password level 2
60 Electrics / Electronics
General
General technical data
Calibration R70
Parameter management
Drive mode driving behaviour Availability
Drive mode driving behaviour Description
Electrical system
Current sensor
Fuse plate
Fuses
Relays
Battery and accessories
Starter battery
Traction and working hydraulics control
A4 control unit
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
This manual can be used by anyone from a first time owner/amateur to a professional technician.Easy to read type,And give you all the information needed to do the procedure correctly.Keep this service manual handy and use it often. Performing routine,preventive maintenance will save you time & money by helping to prevent premature failure and unnecessary repairs.
***************
Models Covered:
Still R70-16, R70-18, R70-20 Diesel/LPG
R7094
R7095
R7096
R7097
R7098
R7099
****************
Manual Contents:
Product information
Foreword
About the R70 1.6 - 2.0t
Symbols Used
Safety instructions
Securing the fork carriage
12 Internal combustion engine
Internal combustion engine
Engine unit
Diesel engine
SDI general technical data
VW - Diesel engine
Engine control unit ECU - two-part
0B2 engine speed transmitter
0B4 suction pipe pressure transmitter
0B5 needle stroke transmitter
9E13-16 engine glow plugs
Exchanging the toothed belt Diesel VW SDI -TDI
Toothed belt - wearing parts
LPG engine
LPG general technical data
VW LPG -2.0 litre BEF
Engine control unit (ECU)
Electronic ignition system, overview
Replacing the toothed belt
Toothed belt -wearing parts
13 Internal combustion engine - attachment parts
Cooling system
Coolant
Coolant pump
0B1 coolant temperature transmitter
Coolant regulator
Diesel fuel system
Fuel injection system
Fuel injection system -checking the voltage supply
Checking the injection timing
Injectors
Injection pump
0B3 fuel temperature transmitter
0B3 control valve travel transmitter
0B3 fuel quantity actuator
0Y1 fuel cutoff valve
0Y2 valve for start of injection
LPG system
LPG system
Evaporator function - gas mixer
Suction module
0B6 MAP/MAT sensor
Chassis module
Actuator unit
Gas shut-off valve unit
Shut-down due to lack of gas
Maintenance and inspection regulations
Servicing the LPG filter
Servicing the 30-bar excess pressure safety device
Testing CO level in exhaust gases
Evaporator- maintenance
Checking the evaporator for leaks
High-pressure reliefvalve- 1.7 bar
LPG cylinder/tank
LPG cylinder
14 Internal combustion engine - exhaust system
Exhaust system LPG
Lambda control system
Lambda sensor
Three-way catalytic converter
56 Display elements
Display
Console - Operation
Programming mode
Password level 0
Password level 1
Password level 2
60 Electrics / Electronics
General
General technical data
Calibration R70
Parameter management
Drive mode driving behaviour Availability
Drive mode driving behaviour Description
Electrical system
Current sensor
Fuse plate
Fuses
Relays
Battery and accessories
Starter battery
Traction and working hydraulics control
A4 control unit
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File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
