Product Description
This comprehensive service manual covers the CASE CX800 Tier 3 Crawler Excavators, designed for demanding operational environments. Engineered for robust performance and reliability, these machines are built to tackle a wide range of construction and earthmoving tasks. The manual provides detailed information on all aspects of the vehicle, ensuring that owners and operators can maximize its capabilities and longevity.
The purpose of this manual is to serve as a definitive guide for maintaining and repairing the CASE CX800 Tier 3 Crawler Excavators. It includes in-depth sections on general information, engine systems, fuel and electrical systems, undercarriage components, drive train, and extensive hydraulic and upperstructure details. With step-by-step instructions, diagrams, and troubleshooting procedures, this manual empowers technicians and owners to perform diagnostics, servicing, and repairs effectively and efficiently.
This is the COMPLETE factory Service Repair Manual for the CASE CX800 Tier 3 CRAWLER EXCAVATORS. This manual is very detailed and contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes. which give you complete step by step operations on repair, assembly, disassembly, diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine.
This Manual Covers:
=========
1 GENERAL INFORMATION
Safety, general information and standard torque data
General specifications and special torque setting
2 ENGINE
Radiator and engine, removal and installation
Engine specifications
Disassembly and assembly of the engine
3 FUEL SYSTEM
Fuel tank
Fuel engine system
4 ELECTRICAL SYSTEM
Electrical system, electrical and electronic troubleshooting
Inspection and maintenance of batteries and connecting a booster battery
Main and engine electronic control boxes
5 UNDERCARRIAGE
Removal and installation of tracks
Rollers
Sprocket
Idler wheel and tension shock absorber
6 DRIVE TRAIN
Drive motor and final drive transmission removal and installation
Drive motor and final drive transmission disassembly and assembly
Swing reduction gear, removal and installation
Swing reduction gear, disassembly and assembly
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the vacuum pump and bleeding the components
Specifications, troubleshooting, checks and hydraulic pressure settings
Hydraulic reservoir removal and installation
Main and pilot pumps, removal and installation
Main hydraulic control valve, removal and installation
Attachment cylinders, removal and installation
Hydraulic swivel, removal and installation
Pilot blocs, removal and installation
Swing motor, removal and installation
Main hydraulic pump, disassembly and assembly
Main hydraulic control valve, disassembly and assembly
Attachment cylinders, disassembly and assembly
Hand control levers, disassembly and assembly
Foot control levers, disassembly and assembly
Six-solenoid valves, disassembly and assembly
Caution valve, disassembly and assembly
Safety valve
Hydraulic swivel, disassembly and assembly
Swing motor, disassembly and assembly
Hydraulic functions
Fan motor, removal and installation
Fan motor, disassembly and assembly
Fan pump, removal, disassembly, assembly and installation
Hydraulic component functions
9 UPPERSTRUCTURE
Upperstructure, turntable and counterweight
Boom, dipper and bucket
Seat and seat belt
Cab and cab equipment
Air conditioning troubleshooting
Air conditioning unit disassembly and assembly
Air conditioning servicing
Air conditioning components
Removal and installation attachment, counterweight and side fram
Large format hydraulic schematic
Large format electrical schematic
--------------
Model Specification: CASE CX800 Tier 3 CRAWLER EXCAVATORS
Total Pages: 770
File Format: PDF
Requirements: Adobe PDF Reader
Language: English
Compatible: All Versions of Windows & Mac, APP ISO, Iphone, Ipad, Android etc...
--------------
This manual is in PDF format, The Service Manual PDF is Fully Indexed and Bookmarked by Topic. This is an original Adobe document which equals Perfect Quality and Perfect Printing. The PDF can be searched quickly to find what you need to know in every Chapter. You can print the Entire manual or ANY Pages you want to select. You can also Zoom in on any Diagram or Picture to easily SEE EVERY PART.
Save time and money by doing your own repairs! This manual makes any repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of repair.
ALL Service Repair Manual are INSTANT DOWNLOAD, it means no shipping cost or waiting for a CD or paper manual to arrive in the mail. you will receive this manual today via instant download on completion of payment via our secure payment processor. We accept all major credit/debit cards and paypal.
Looking for some other service, repair or parts manual? please check:
Thanks for visiting!
This is the COMPLETE factory Service Repair Manual for the CASE CX800 Tier 3 CRAWLER EXCAVATORS. This manual is very detailed and contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes. which give you complete step by step operations on repair, assembly, disassembly, diagnosing, servicing, technical maintenance & troubleshooting procedures for your machine.
This Manual Covers:
=========
1 GENERAL INFORMATION
Safety, general information and standard torque data
General specifications and special torque setting
2 ENGINE
Radiator and engine, removal and installation
Engine specifications
Disassembly and assembly of the engine
3 FUEL SYSTEM
Fuel tank
Fuel engine system
4 ELECTRICAL SYSTEM
Electrical system, electrical and electronic troubleshooting
Inspection and maintenance of batteries and connecting a booster battery
Main and engine electronic control boxes
5 UNDERCARRIAGE
Removal and installation of tracks
Rollers
Sprocket
Idler wheel and tension shock absorber
6 DRIVE TRAIN
Drive motor and final drive transmission removal and installation
Drive motor and final drive transmission disassembly and assembly
Swing reduction gear, removal and installation
Swing reduction gear, disassembly and assembly
7 UNDERCARRIAGE HYDRAULICS
8 UPPERSTRUCTURE HYDRAULICS
Depressurising and decontaminating the hydraulic system, use of the vacuum pump and bleeding the components
Specifications, troubleshooting, checks and hydraulic pressure settings
Hydraulic reservoir removal and installation
Main and pilot pumps, removal and installation
Main hydraulic control valve, removal and installation
Attachment cylinders, removal and installation
Hydraulic swivel, removal and installation
Pilot blocs, removal and installation
Swing motor, removal and installation
Main hydraulic pump, disassembly and assembly
Main hydraulic control valve, disassembly and assembly
Attachment cylinders, disassembly and assembly
Hand control levers, disassembly and assembly
Foot control levers, disassembly and assembly
Six-solenoid valves, disassembly and assembly
Caution valve, disassembly and assembly
Safety valve
Hydraulic swivel, disassembly and assembly
Swing motor, disassembly and assembly
Hydraulic functions
Fan motor, removal and installation
Fan motor, disassembly and assembly
Fan pump, removal, disassembly, assembly and installation
Hydraulic component functions
9 UPPERSTRUCTURE
Upperstructure, turntable and counterweight
Boom, dipper and bucket
Seat and seat belt
Cab and cab equipment
Air conditioning troubleshooting
Air conditioning unit disassembly and assembly
Air conditioning servicing
Air conditioning components
Removal and installation attachment, counterweight and side fram
Large format hydraulic schematic
Large format electrical schematic
--------------
Model Specification: CASE CX800 Tier 3 CRAWLER EXCAVATORS
Total Pages: 770
File Format: PDF
Requirements: Adobe PDF Reader
Language: English
Compatible: All Versions of Windows & Mac, APP ISO, Iphone, Ipad, Android etc...
--------------
This manual is in PDF format, The Service Manual PDF is Fully Indexed and Bookmarked by Topic. This is an original Adobe document which equals Perfect Quality and Perfect Printing. The PDF can be searched quickly to find what you need to know in every Chapter. You can print the Entire manual or ANY Pages you want to select. You can also Zoom in on any Diagram or Picture to easily SEE EVERY PART.
Save time and money by doing your own repairs! This manual makes any repair job easy to do with very easy to follow step-by-step instructions & pictures on all areas of repair.
ALL Service Repair Manual are INSTANT DOWNLOAD, it means no shipping cost or waiting for a CD or paper manual to arrive in the mail. you will receive this manual today via instant download on completion of payment via our secure payment processor. We accept all major credit/debit cards and paypal.
Looking for some other service, repair or parts manual? please check:
Thanks for visiting!
What's Included:
- Complete factory service manual in PDF format
- Step-by-step repair procedures with detailed illustrations
- Wiring diagrams and electrical schematics
- Troubleshooting guides and diagnostic procedures
- Maintenance schedules and specifications
- Printable pages for workshop use
- Searchable text for quick navigation
- Compatible with all devices (PC, Mac, tablets, smartphones)
