This manual covers the Sportsman, Xplorer, and Worker series of All-Terrain Vehicles (ATVs) manufactured between 1996 and 2003. Featured models include the popular Sportsman 500, Xplorer 500, Worker 500, and Sportsman 400, along with special editions such as RSE, DUSE, ASEI, Desert, and Freedom. These ATVs are renowned for their robust engineering, reliable performance, and versatility for a wide range of off-road activities and utility tasks, embodying a commitment to innovation and quality in the powersports industry during a period of significant market growth.
This comprehensive factory service and repair manual provides detailed instructions and technical specifications essential for the maintenance, troubleshooting, and repair of your ATV. It covers all major systems, including engine top and lower end, fuel, cooling, clutch, transmission, drivetrain, suspension, steering, brakes, and electrical systems, complete with wiring diagrams. The manual is designed to assist both owners performing DIY maintenance and professional technicians, offering step-by-step procedures, diagnostic guides, and exploded views to ensure the optimal performance and longevity of your vehicle.
1996-2003 Polaris ATV Sportsman Xplorer 500* Factory Service / Repair/ Workshop Manual Instant Download! - Years 1996 1997 1998 1999 2000 2001 2002 2003
This manual contains maintenance and repair procedure for the 1996-2003 Polaris ATV Sportsman Xplorer 500. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. It's the same type of Manual that your local Dealer/Mechanic would use.
Modle covers:
1996 Sportsman 500
1997 Sportsman 500
1997 Xplorer 500
1998 Sportsman 500
1998 Worker 500
1999 Sportsman 500
1999 Worker 500
1999 Sportsman 500 RSE
2000 Sportsman 500
2000 Worker 500
2000 Sportsman 500 RSE
Sportsman 500 Remington Special Edition (Cam ouflage color scheme).
2001 Sportsman 400
2001 Sportsman 500 DUSE
2001 Sportsman 500 H.O.
2001 Sportsman 500 HO
2002 Sportsman 400
2002 Worker 400 (International)
2002 Sportsman 400 ASEI
2002 Sportsman 400 DUSE
2002 Sportsman 500 H.O .
2002 Worker 500 (International)
02 Sportsman 500 RSEl
02 Sportsman 500 DUSE1
02 Sportsman 500 H.O. Desert
02 Sportsman 500 H.O.Freedom
2003 Sportsman 400
2003 Sportsman 500 H.O.
2003 Sportsman Ducks Unlimi ted Special Edition (DUSE)
03 Sportsman Remington Special Edi tion (RSE )
03 Sportsman 400
03 Sportsman 400 Desert
Service Repair Manual Covers:
This Manual Covers:
General Information
Troubleshooting
Lubrication Maintenance And Tune-Up
Engine Top End
Engine Lower End
Fuel System
Cooling Systems
Clutch/Drive Belt System
Transmission
Front Drive System
Electrical System
Front Suspension And Steering
Rear Suspension
Brakes
Body
2001-2003 Service Information
Index
Wiring Diagrams
Maintenance
Engine
Carburetion
Clutching
Final drive
Body and steering
Transmission
Brakes
Electrical
Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal. All pages are printable.
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
Looking for some other Service manual, please check:
Thank you ! have a great day there !
1996-2003 Polaris ATV Sportsman Xplorer 500* Factory Service / Repair/ Workshop Manual Instant Download! - Years 1996 1997 1998 1999 2000 2001 2002 2003
This manual contains maintenance and repair procedure for the 1996-2003 Polaris ATV Sportsman Xplorer 500. With this manual, you may maintain, service, diagnose and repair your own. With step by step instruction & highly detailed exploded pictures & diagrams to show you how to complete the required job correctly & efficiently. All repair procedures are covered. It's the same type of Manual that your local Dealer/Mechanic would use.
Modle covers:
1996 Sportsman 500
1997 Sportsman 500
1997 Xplorer 500
1998 Sportsman 500
1998 Worker 500
1999 Sportsman 500
1999 Worker 500
1999 Sportsman 500 RSE
2000 Sportsman 500
2000 Worker 500
2000 Sportsman 500 RSE
Sportsman 500 Remington Special Edition (Cam ouflage color scheme).
2001 Sportsman 400
2001 Sportsman 500 DUSE
2001 Sportsman 500 H.O.
2001 Sportsman 500 HO
2002 Sportsman 400
2002 Worker 400 (International)
2002 Sportsman 400 ASEI
2002 Sportsman 400 DUSE
2002 Sportsman 500 H.O .
2002 Worker 500 (International)
02 Sportsman 500 RSEl
02 Sportsman 500 DUSE1
02 Sportsman 500 H.O. Desert
02 Sportsman 500 H.O.Freedom
2003 Sportsman 400
2003 Sportsman 500 H.O.
2003 Sportsman Ducks Unlimi ted Special Edition (DUSE)
03 Sportsman Remington Special Edi tion (RSE )
03 Sportsman 400
03 Sportsman 400 Desert
Service Repair Manual Covers:
This Manual Covers:
General Information
Troubleshooting
Lubrication Maintenance And Tune-Up
Engine Top End
Engine Lower End
Fuel System
Cooling Systems
Clutch/Drive Belt System
Transmission
Front Drive System
Electrical System
Front Suspension And Steering
Rear Suspension
Brakes
Body
2001-2003 Service Information
Index
Wiring Diagrams
Maintenance
Engine
Carburetion
Clutching
Final drive
Body and steering
Transmission
Brakes
Electrical
Instant Download means there is NO shipping costs or waiting for a CD or paper manual to arrive in the mail! You will receive this manual TODAY via Instant Download on completion of payment via our secure payment processor. We accept ALL major credit/debit cards/paypal. All pages are printable.
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader & WinZip
Looking for some other Service manual, please check:
Thank you ! have a great day there !
