This manual provides comprehensive service and repair information for All-Terrain Vehicles (ATVs) produced between 1996 and 2003. It covers a range of models including the 400 4x4, 500 4x4, 500 DUSE 4x4, 500 HO 4x4, 500 RSE 4x4, Xplorer 300, Xplorer 400, and Xplorer 500 4x4. These ATVs are known for their robust utility and recreational capabilities, featuring both air-cooled and liquid-cooled engines, automatic Variable Transmission (PVT), and shaft-driven 4x4 systems. The manual details various engine displacements, including 299cc, approximately 375cc, and 499cc, catering to the diverse needs of owners and operators.
The purpose of this manual is to serve as an exhaustive resource for maintaining and repairing your ATV. It encompasses detailed instructions for general information, routine maintenance, engine removal and installation, fuel system, lubrication and cooling systems, transmission, drive chain and sprockets, steering, shocks, bodywork, intake and exhaust, and the electrical system. Within its extensive coverage, you will find step-by-step repair and maintenance procedures, advanced troubleshooting guides, critical torque specifications, fluid requirements, and diagnostic information for common issues. This comprehensive guide empowers owners and technicians to effectively diagnose, service, and repair these vehicles, ensuring optimal performance and longevity.
This Manual Covers All Versions of the Following Machines:
1996 POLARIS SPORTSMAN 400 4X4 ATVs
1996 POLARIS SPORTSMAN 4X4 ATVs
1996 POLARIS SPORTSMAN 500 4X4 ATVs
1996 POLARIS SPORTSMAN 500 ATVs
1996 POLARIS XPLORER 300 ATVs
1996 POLARIS XPLORER 400 ATVs
1997 POLARIS SPORTSMAN 400 4X4 ATVs
1997 POLARIS SPORTSMAN 4X4 ATVs
1997 POLARIS SPORTSMAN 500 4X4 ATVs
1997 POLARIS SPORTSMAN 500 ATVs
1997 POLARIS XPLORER 400 ATVs
1997 POLARIS XPLORER 500 4X4 ATVs
1997 POLARIS XPLORER 500 ATVs
1998 POLARIS SPORTSMAN 500 4X4 ATVs
1998 POLARIS SPORTSMAN 500 ATVs
1998 POLARIS XPLORER 400 ATVs
1999 POLARIS SPORTSMAN 500 4X4 ATVs
2000 POLARIS SPORTSMAN 500 4X4 ATVs
2001 POLARIS SPORTSMAN 400 4X4 ATVs
2001 POLARIS SPORTSMAN 500 DUSE 4X4 ATVs
2001 POLARIS SPORTSMAN 500 HO 4X4 ATVs
2002 POLARIS SPORTSMAN 400 4X4 ATVs
2002 POLARIS SPORTSMAN 500 DUSE 4X4 ATVs
2002 POLARIS SPORTSMAN 500 HO 4X4 ATVs
2002 POLARIS SPORTSMAN 500 RSE 4X4 ATVs
2003 POLARIS SPORTSMAN 400 4X4 ATVs
2003 POLARIS SPORTSMAN 500 HO 4X4 ATVs
DOWNLOAD AFTER PAYMENT
Our Informative Repair Manual, Owners Manuals and Parts Catalogs Downloads contain all information youll need to perform repairs, look up parts or do routine maintenance on your machine. You will have access to information regarding the following topics:
General Information
Routine Maintenance
Engine Removal and Installation
Fuel System
Lubrication and Cooling System
Engine Specifications
Transmission, Drive Chain & Sprockets
Steering System
Shocks
Body Work
Intake & Exhaust
Electrical System
Advanced Troubleshooting
And much more! ......
With our Repair Manual Downloads - Find the page pertaining to your job, print it off and get working on your Machine. No more ruining your expensive paper shop manual with grease and dirt.
Broke down on the trail or site and have a smart phone? What a cool way to find your problem and repair it on the trail, no down time on the job site, With our Repair Manual Downloads you instantly have access to the material needed to get you running again. Kind of Tough to do that with a paper manual.
And did we mention the fact that your Saving the Trees ...
All our repair manual downloads come with a Lifetime Protection Policy if lost or damaged, simply contact us and well replace it free of charge for life
We Provide Various Repair Service Manual / Workshop Manual / Repair Manual / Owners Manuals / Parts Catalogs and other Various Downloads ........
All in an Electronic Downloadable PDF
UTVs, Motorcycles, ATVs, Quads, Snowmobiles, Seadoo, Equipment, Small Engines, Inboards, Outboards and More
* INSTANT DOWNLOAD
* NO SHIPPING COST WITH DOWNLOAD
* GET A DOWNLOAD SO NO WAITING, REPAIR IT NOW ......
Instant download after Payment ........ Thank you
This Manual Covers All Versions of the Following Machines:
1996 POLARIS SPORTSMAN 400 4X4 ATVs
1996 POLARIS SPORTSMAN 4X4 ATVs
1996 POLARIS SPORTSMAN 500 4X4 ATVs
1996 POLARIS SPORTSMAN 500 ATVs
1996 POLARIS XPLORER 300 ATVs
1996 POLARIS XPLORER 400 ATVs
1997 POLARIS SPORTSMAN 400 4X4 ATVs
1997 POLARIS SPORTSMAN 4X4 ATVs
1997 POLARIS SPORTSMAN 500 4X4 ATVs
1997 POLARIS SPORTSMAN 500 ATVs
1997 POLARIS XPLORER 400 ATVs
1997 POLARIS XPLORER 500 4X4 ATVs
1997 POLARIS XPLORER 500 ATVs
1998 POLARIS SPORTSMAN 500 4X4 ATVs
1998 POLARIS SPORTSMAN 500 ATVs
1998 POLARIS XPLORER 400 ATVs
1999 POLARIS SPORTSMAN 500 4X4 ATVs
2000 POLARIS SPORTSMAN 500 4X4 ATVs
2001 POLARIS SPORTSMAN 400 4X4 ATVs
2001 POLARIS SPORTSMAN 500 DUSE 4X4 ATVs
2001 POLARIS SPORTSMAN 500 HO 4X4 ATVs
2002 POLARIS SPORTSMAN 400 4X4 ATVs
2002 POLARIS SPORTSMAN 500 DUSE 4X4 ATVs
2002 POLARIS SPORTSMAN 500 HO 4X4 ATVs
2002 POLARIS SPORTSMAN 500 RSE 4X4 ATVs
2003 POLARIS SPORTSMAN 400 4X4 ATVs
2003 POLARIS SPORTSMAN 500 HO 4X4 ATVs
DOWNLOAD AFTER PAYMENT
Our Informative Repair Manual, Owners Manuals and Parts Catalogs Downloads contain all information youll need to perform repairs, look up parts or do routine maintenance on your machine. You will have access to information regarding the following topics:
General Information
Routine Maintenance
Engine Removal and Installation
Fuel System
Lubrication and Cooling System
Engine Specifications
Transmission, Drive Chain & Sprockets
Steering System
Shocks
Body Work
Intake & Exhaust
Electrical System
Advanced Troubleshooting
And much more! ......
With our Repair Manual Downloads - Find the page pertaining to your job, print it off and get working on your Machine. No more ruining your expensive paper shop manual with grease and dirt.
Broke down on the trail or site and have a smart phone? What a cool way to find your problem and repair it on the trail, no down time on the job site, With our Repair Manual Downloads you instantly have access to the material needed to get you running again. Kind of Tough to do that with a paper manual.
And did we mention the fact that your Saving the Trees ...
All our repair manual downloads come with a Lifetime Protection Policy if lost or damaged, simply contact us and well replace it free of charge for life
We Provide Various Repair Service Manual / Workshop Manual / Repair Manual / Owners Manuals / Parts Catalogs and other Various Downloads ........
All in an Electronic Downloadable PDF
UTVs, Motorcycles, ATVs, Quads, Snowmobiles, Seadoo, Equipment, Small Engines, Inboards, Outboards and More
* INSTANT DOWNLOAD
* NO SHIPPING COST WITH DOWNLOAD
* GET A DOWNLOAD SO NO WAITING, REPAIR IT NOW ......
Instant download after Payment ........ Thank you