Product Description
The Jungheinrich DFG/TFG 16S-50S Series represents a line of robust internal combustion counterbalanced forklift trucks, produced between May 1997 and July 2004. These industrial material handling vehicles, designed for demanding logistics operations, are engineered for reliability and efficiency. The series encompasses models with nominal load capacities ranging from 1.6 to 5.0 tons, offering versatile solutions for various material handling needs. Key features include advanced engine technology, power shift transmissions, hydrostatic drive systems, and comprehensive safety features designed to protect both the operator and the equipment. Jungheinrich's reputation for quality and innovation is evident in the durable construction and performance of these forklifts.
This comprehensive factory workshop service manual, written in English, provides essential information for the operation, maintenance, and repair of the Jungheinrich DFG/TFG 16S-50S Series forklifts. Spanning 753 pages for the service manual and 142 pages for the operating manual, it covers a wide array of systems including the engine (Diesel and LPG), power shift transmission, hydrostatic drive, brake system, steering, mast, and electrical systems. Detailed procedures for troubleshooting, diagnostics, lubrication, refueling, and component-specific maintenance are included, supported by high-quality images and circuit diagrams. This manual is an indispensable resource for owners, mechanics, and technicians seeking to ensure the optimal performance, longevity, and safety of their Jungheinrich forklifts.
Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG K.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
DFG 16S (05.1997-07.2004)
DFG 20S (05.1997-07.2004)
DFG 25S (05.1997-07.2004)
DFG 30S (05.1997-07.2004)
DFG 40S (05.1997-07.2004)
DFG 45S (05.1997-07.2004)
DFG 50S (05.1997-07.2004)
TFG 16S (05.1997-07.2004)
TFG 20S (05.1997-07.2004)
TFG 25S (05.1997-07.2004)
TFG 30S (05.1997-07.2004)
TFG 40S (05.1997-07.2004)
TFG 45S (05.1997-07.2004)
TFG 50S (05.1997-07.2004)
Language: English
Format: ZIP, Contained set of PDF Manuals
Service Manual, PDF, 753 Pages
Contents:
Technical Description of Components
General Truck Data. Operational Tests / Test and Setting Values
Truck Maintenance
Drive System V. Combustion Engines
Drive System V. Power Shift Transmission / Hydrostatic Drive
System
Brake System
Steering
Masts
Hydraulic System and Diagrams
Electric System and Wiring Diagrams
Diesel Particle Filter (HUSS)
Operating Manual, PDF, 142 Pages
Contents:
A Correct Use and Application of the Truck
B Description of Truck
1 Description of Use
2 Description of Assemblies and Function
2.1 Truck
2.2 Mast
2.3 Changes in operational requirements
2.4 Safety devices
3 Technical Data -- Standard Equipment
3.1 Data tables -- DFG/TFG 16/20 AK
3.2 Data tables -- DFG/TFG 20--30 BK
3.3 Data tables -- DFG/TFG 40--50 CK
4 Labels and Plates
4.1 Truck Rating Plate
4.2 Load diagrams
C Transportation and Commissioning
1 Transportation
2 Commissioning
D Truck Refuelling
1 Safety Conditions for Handling Diesel Fuel and Liquid Petroleum Gas
2 Filling with Diesel Fuel
3 Changing the Gas Bottle
4 Trucks fitted with Twin--Gas Bottles
E Operation
1 Safety Regulations Governing the Operation of the Forklift Truck
2 Description of Drivers Controls and Display Elements
3 Checks and Activities Before Daily Use
4 Using the Truck
4.1 Start Process TFG
4.2 Start Process DFG
4.3 Fault Displays during Operation
5 Operation of the Forklift Truck
5.1 Safety regulations applicable when operating the truck
5.2 Driving
5.3 Steering
5.4 Braking
5.5 Operating the Mast and Attachments
5.6 Picking Up, Transporting and Setting Down Load Units
5.7 Instructions for the use of restraint belts
5.8 Parking the Truck Safely
5.9 Engine housing and service covers
5.10 Towing
5.11 Towing Trailers
5.12 Trailer loads
6 Fault Locating Operations
F Truck Maintenance
1 Operational Safety and Environmental Protection
2 Safety Regulations Applicable to Truck Maintenance
3 Servicing and Inspection
4 Maintenance Check-list DFG/TFG
5 Maintenance Check-list DFG
6 Maintenance Check-list TFG
7 Coolant Specification
8 Lubricant Specifications
9 Fuel specification -- DFG
10 Lubrication Chart
10.1 Lubrication Diagram -- DFG/TFG 16--30 AK/BK
10.2 Lubrication Diagram -- DFG/TFG 40--50 CK
11 Description of Maintenance and Repair Work
11.1 Preparing the Truck for Maintenance and Repair Work
11.2 Engine Maintenance TFG 16/20 AK
11.3 Engine Maintenance DFG 16/20 AK
11.4 Engine Maintenance TFG 20--30 BK
11.5 Engine Maintenance DFG 20--30 BK
11.6 Engine Maintenance TFG 40--50 CK
11.7 Engine Maintenance DFG 40--50 CK
11.8 Check Coolant Concentration
11.9 Clean/Change Air Filter Cartridge
11.10 Transmission unit -- DFG/TFG 16/20 AK
11.11 Transmission unit -- DFG/TFG 20--30 BK
11.12 Transmission unit -- DFG/TFG 40--50 CK
11.13 Brakes
11.14 Change Wheels
11.15 Hydraulic System
11.16 Electrical System
12 Exhaust System
13 Decommissioning
14 Inspection
14.1 Safety checks to be performed at regular intervals and following any untoward incidents (D: Accident prevention check according to BGV D27)
15 Storage
16 Disposal
Illustrated Factory Workshop Service Manual for Jungheinrich Fork Truck Type DFG/TFG K.
Original factory manuals for Jungheinrich Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck. All Manuals Printable and contains Searchable Text
Covered models:
DFG 16S (05.1997-07.2004)
DFG 20S (05.1997-07.2004)
DFG 25S (05.1997-07.2004)
DFG 30S (05.1997-07.2004)
DFG 40S (05.1997-07.2004)
DFG 45S (05.1997-07.2004)
DFG 50S (05.1997-07.2004)
TFG 16S (05.1997-07.2004)
TFG 20S (05.1997-07.2004)
TFG 25S (05.1997-07.2004)
TFG 30S (05.1997-07.2004)
TFG 40S (05.1997-07.2004)
TFG 45S (05.1997-07.2004)
TFG 50S (05.1997-07.2004)
Language: English
Format: ZIP, Contained set of PDF Manuals
Service Manual, PDF, 753 Pages
Contents:
Technical Description of Components
General Truck Data. Operational Tests / Test and Setting Values
Truck Maintenance
Drive System V. Combustion Engines
Drive System V. Power Shift Transmission / Hydrostatic Drive
System
Brake System
Steering
Masts
Hydraulic System and Diagrams
Electric System and Wiring Diagrams
Diesel Particle Filter (HUSS)
Operating Manual, PDF, 142 Pages
Contents:
A Correct Use and Application of the Truck
B Description of Truck
1 Description of Use
2 Description of Assemblies and Function
2.1 Truck
2.2 Mast
2.3 Changes in operational requirements
2.4 Safety devices
3 Technical Data -- Standard Equipment
3.1 Data tables -- DFG/TFG 16/20 AK
3.2 Data tables -- DFG/TFG 20--30 BK
3.3 Data tables -- DFG/TFG 40--50 CK
4 Labels and Plates
4.1 Truck Rating Plate
4.2 Load diagrams
C Transportation and Commissioning
1 Transportation
2 Commissioning
D Truck Refuelling
1 Safety Conditions for Handling Diesel Fuel and Liquid Petroleum Gas
2 Filling with Diesel Fuel
3 Changing the Gas Bottle
4 Trucks fitted with Twin--Gas Bottles
E Operation
1 Safety Regulations Governing the Operation of the Forklift Truck
2 Description of Drivers Controls and Display Elements
3 Checks and Activities Before Daily Use
4 Using the Truck
4.1 Start Process TFG
4.2 Start Process DFG
4.3 Fault Displays during Operation
5 Operation of the Forklift Truck
5.1 Safety regulations applicable when operating the truck
5.2 Driving
5.3 Steering
5.4 Braking
5.5 Operating the Mast and Attachments
5.6 Picking Up, Transporting and Setting Down Load Units
5.7 Instructions for the use of restraint belts
5.8 Parking the Truck Safely
5.9 Engine housing and service covers
5.10 Towing
5.11 Towing Trailers
5.12 Trailer loads
6 Fault Locating Operations
F Truck Maintenance
1 Operational Safety and Environmental Protection
2 Safety Regulations Applicable to Truck Maintenance
3 Servicing and Inspection
4 Maintenance Check-list DFG/TFG
5 Maintenance Check-list DFG
6 Maintenance Check-list TFG
7 Coolant Specification
8 Lubricant Specifications
9 Fuel specification -- DFG
10 Lubrication Chart
10.1 Lubrication Diagram -- DFG/TFG 16--30 AK/BK
10.2 Lubrication Diagram -- DFG/TFG 40--50 CK
11 Description of Maintenance and Repair Work
11.1 Preparing the Truck for Maintenance and Repair Work
11.2 Engine Maintenance TFG 16/20 AK
11.3 Engine Maintenance DFG 16/20 AK
11.4 Engine Maintenance TFG 20--30 BK
11.5 Engine Maintenance DFG 20--30 BK
11.6 Engine Maintenance TFG 40--50 CK
11.7 Engine Maintenance DFG 40--50 CK
11.8 Check Coolant Concentration
11.9 Clean/Change Air Filter Cartridge
11.10 Transmission unit -- DFG/TFG 16/20 AK
11.11 Transmission unit -- DFG/TFG 20--30 BK
11.12 Transmission unit -- DFG/TFG 40--50 CK
11.13 Brakes
11.14 Change Wheels
11.15 Hydraulic System
11.16 Electrical System
12 Exhaust System
13 Decommissioning
14 Inspection
14.1 Safety checks to be performed at regular intervals and following any untoward incidents (D: Accident prevention check according to BGV D27)
15 Storage
16 Disposal
What's Included:
- Complete factory service manual in PDF format
- Step-by-step repair procedures with detailed illustrations
- Wiring diagrams and electrical schematics
- Troubleshooting guides and diagnostic procedures
- Maintenance schedules and specifications
- Printable pages for workshop use
- Searchable text for quick navigation
- Compatible with all devices (PC, Mac, tablets, smartphones)
